Give Your Beanie a Bold Upgrade with Brick HTV

Want to create a unique, textured design that pops on your beanies? Using Brick HTV (heat transfer vinyl) on a patch is the perfect method. Instead of pressing directly onto stretchy knit material, you’ll press your Brick HTV onto a patch first—then attach that patch to your beanie. The result is a professional, raised design that holds its shape, looks incredible, and lasts all season long.

Why Use Brick HTV on a Patch for Beanies?

• Greater control over placement: You can press the HTV cleanly onto the patch first, then position the patch exactly where you want on the beanie (front center, side, cuff, etc.).
  
  
• Better press conditions: Patches (e.g., twill, duck cloth, canvas) are generally easier to press on than stretch-knit beanie fabrics, giving more consistent pressure and temperature transfer.
  
  
• Dimensional impact: Brick HTV is much thicker than standard HTV, giving raised texture and visual interest.
  
  
• Removability or replacement: If the patch ever gets damaged or you want a new design, you can replace the patch instead of redoing the entire beanie.
  
  

Materials & Tools You’ll Need

Item	Recommendation	Notes
Brick HTV	Siser Brick or compatible	Around 600 microns thick—much thicker than standard HTV (~90 microns).
Blank patches	Twill, canvas, duck cloth, leatherette or felt	Choose a fabric that will press well and hold the design.
Beanie	Knit or fleece cuff beanie	Must provide a surface for patch adherence.
Heat press	Up to ~320 °F, with stable pressure	A small platen press for patches is ideal like this craft press mini.
Cutting/plotter machine	Graphtec, Silhouette, etc.	Capable of handling thicker HTV.
Weeding tools, Teflon sheet, parchment paper	—	For safe pressing and removal.

Step 1: Prepare Your Design & Cut Settings

1. Mirror your design before cutting.
   
   
2. Use strong pressure/force. Brick HTV is thick, so increase your cutting force.
   
   
• Example: Graphtec CE7000 at 25 cm/s, force ~20 works well for simple shapes.
  
  
3. Avoid fine details. Tiny text or thin lines may lose sharpness due to the material’s thickness.
   
   

Step 2: Weed Carefully

• Remove excess material slowly, especially around edges.
  
  
• Use fine weeding tools for small parts.
  
  
• Be patient—rushing can peel off design elements unintentionally.
  
  

Step 3: Press the HTV Onto the Patch

Because you’re pressing on a patch (not directly on the beanie), you’ll have more control and even heat distribution.

Suggested press settings:

Step	Temperature	Time	Pressure	Notes
Tack press	305–320 °F	10 sec	Medium	Helps design stick before final press.
Final press	305–320 °F	15–25 sec	Medium-firm	Ensures full bond.
Peel	Cold peel	—	—	Let fully cool before removing liner.

Tip: Use a Teflon or parchment sheet to prevent scorching.

If possible, test on a scrap patch first to fine-tune time and pressure.

Step 4: Attach the Patch to the Beanie

Once your patch design is pressed and cooled, attach it to the beanie using one of two methods:

Option 1: Heat-Bond / Fusible Adhesive

1. Apply fusible web or heat-n-bond backing to your patch.
   
   
2. Position the patch on the beanie cuff.
   
   
3. Use a lower heat setting and longer dwell time (since knit can be heat-sensitive).
   
   
4. Cover with parchment or Teflon, press carefully, and let cool fully before handling.
   
   

Option 2: Stitch-On

• Sew the patch onto the beanie using tight, clean stitches around the edge.
  
  
• Avoid stitching through the HTV itself—stick to the border.
  

Step 5: Quality Check & Tips

• Once cooled, flex the patch and hat gently to test adhesion.
  
  
• If edges lift, re-press lightly with added pressure.
  
  
• Avoid pressing the beanie again after the patch is attached to prevent warping.
  
  
• For best results, hand wash and air dry.
  
  

Troubleshooting Common Issues

Problem	Likely Cause	Fix
Edge lifting	Not enough pressure or time	Increase press time or pressure slightly.
Missing fine details	HTV too thick for small elements	Simplify design.
Uneven bond	Patch too textured or compressing	Use a smoother patch fabric or firmer platen.
Patch slipping	Beanie stretch or movement	Stabilize with fusible web or clips before pressing.

Final Thoughts

Pressing brick HTV onto a patch and then applying it to a beanie gives you the perfect combo of texture, durability, and creative freedom. The 3D effect of brick HTV stands out beautifully against soft knit fabrics, while the patch approach ensures a cleaner press and longer-lasting result.

Experiment with patch shapes, textures, and placements—you’ll love how custom and professional your finished beanies look!